Xalo reads musculoskeletal injury risk from the CCTV you already have. No wearables, no new cameras, no disruption to the shift.
Musculoskeletal injuries are the biggest cause of lost time in physical work. Almost all of them build up over weeks before anyone reports pain. That is the window Xalo works in.
27%27%
of all UK work-related ill health is musculoskeletal.
7.1 million7.1 million
working days lost to it every year.
£10,000£10,000
average cost of a single workplace injury, before the claim.
The injury that ends a career on the line rarely comes from one bad day. It comes from the same movement, under the same load, repeated until something gives. Xalo sees the pattern forming.
40.1 million
working days lost to work-related illness and injury in Great Britain, 2024/25. Source: HSE
Rising load on a knee, a back or a shoulder shows in how a person moves long before it shows on a sick note. Xalo flags it while there is still time to change the task, the station or the rota.
Fewer people off, fewer agency fills, fewer claims to defend. Experienced operators stay on the floor, and the insurer sees a site that manages risk rather than reports it.
Direction of travel, not a promise of figures. Your rollout sets the measures.
One view across every shift, every line and every person on it.
Goods-in
Top risk
Floor-level pallet pick
Risk score
82
Last 10 shifts
Flags this shift5
Xalo was built to read injury risk in Premier League players from match footage alone. The same model reads an operator on a packing line. A body under repeated load breaks down the same way whether it is sprinting or lifting, and the warning signs appear in movement first.
Measured on every lift
How far the trunk bends forward from upright.
Whether the lift comes from the legs or the back, and whether the knees fall inward.
How far the load is held from the lower back.
Trunk rotation while the load is in the hands.
Hands above the shoulder or below the knee.
How often the task is done, across the whole shift.
The whole-body posture score ergonomists use, worked out for every lift, not one observed task a year.
Hignett and McAtamney (2000), Rapid Entire Body Assessment, Applied Ergonomics 31(2)Processed on site
Footage is processed where it is filmed.
Developed with Premier League performance and medical teams, where the cost of a missed injury is measured in millions.
Pose estimation and biomechanics, trained against real injury outcomes. Not a wearable, not a questionnaire.
Now working with UK manufacturers and logistics operators on their highest-risk lines.
No installation project. No change to how people work. Three steps from first look to site-wide.
Send us footage from your highest-risk area. We return a ranked view of where load is building and who is carrying it.
Repetitive load across a shift
Posture and reach at fixed workstations
Individual baselines, not population averages
Supports your HSE and ISO 45001 reporting
Anywhere people lift, reach, twist or carry for a living.
Heavy loads, heat and repetition.
Fixed stations, awkward reach, long shifts.
Precision work under sustained posture.
Line pace meets manual handling.
The highest manual handling injury rate in the UK.
Cold, wet, fast and repetitive.
Lifting, bending and carrying on uneven ground.
Movement, not identity
No facial recognition required
Restricted areas masked
You decide what Xalo sees
Xalo measures movement and load. It does not measure output, speed or where people are. It exists to keep your people working, not to watch them work.
No pace scoring, no output tracking, no attendance data. The model reads how a body is moving under load and nothing else.
Individual risk flags go to whoever owns health and safety on your site, not to line managers or productivity teams.
Footage is processed for the analysis, not kept as a surveillance archive. We support your data protection impact assessment from the start.
Any camera or zone can be excluded. Welfare areas are never analysed.
We'll work with your union and employee representatives from day one, because a safety tool only works if people trust it.
No. Xalo works with the CCTV you already have. If a key area has no coverage we will tell you in the audit.
It is monitoring movement and load, not people. There is no output, pace or location tracking, and named risk data goes to occupational health, not line managers.
No. It makes them continuous. Your manual handling assessment is a snapshot. Xalo tells you what has changed since.
Yes. Where you already run wearables or hand-arm vibration monitoring, Xalo sits alongside it rather than replacing it.
Excluded by default. You choose which cameras and zones are in scope, and welfare areas are never included.
Weeks, not months. A risk audit from footage you already have, then a single workstation live, then a site decision with evidence behind it.
A risk audit from footage you already have. No cameras, no wearables, no disruption.