Manual handling
Spot risky lifts early.
Every lift scored on your existing cameras, with poor posture, twisting, over-reaching and unsafe load handling flagged as they happen.
Each task is scored against recognised manual handling risk factors on every shift, not on the one day someone had a clipboard.
How it works
Connect to your CCTV or recorder. Where a camera is missing, we install one.
Xalo tracks body position, not identity. No facial recognition.
Each lift is scored for back posture, knee bend, twist, load distance, lift height and frequency.
High-risk lifts raise an alert and are logged with a short clip.
What you get
- Task-level risk scores aligned to HSE methods, in the style of MAC and RAPP
- Heatmaps by workstation, task and time of day
- Clips for coaching and toolbox talks
- Trend reporting, week on week
Benefits
- Fewer back and shoulder injuries and lost-time incidents
- Manual handling assessments backed by evidence
- Clear targets for lift aids, bench heights and crane use
Use cases
- Lifting castings and inserts
- Loading machines
- Palletising
- Bench work
- Crane and hoist loading
Regulation
- Manual Handling Operations Regulations 1992
- HSE Manual Handling Assessment Charts (MAC) and Risk Assessment of Pushing and Pulling (RAPP) tools
- Management of Health and Safety at Work Regulations 1999
Related services
- Fatigue and strainAvailable now
See fatigue coming.
Small changes in how a task is done across a shift are the early warning of strain and fatigue. Xalo sees them.
View service - Coaching insightsOn the roadmap
Train with your own clips.
Anonymised clips of the most common risky movements on your site, the right way and the wrong way, for toolbox talks and inductions.
View service - Site rolloutAvailable now
Prove it on your floor.
One high-risk area live first, with agreed success measures and a results report. Then the rest of the site.
View service
See it on your own site.
A fixed-scope risk audit, or Xalo live on one high-risk area.